- Thermal and electrical crystallizers
- Up to 99% of water recovered
- Up to 90% of waste reduction
OUR RANGE OF WASTEWATER CRYSTALLIZERS
At Condorchem Enviro Solutions, we design and manufacture wastewater crystallizers for zero liquid discharge (ZLD) systems. Our crystallizers deliver outstanding performance in the treatment of industrial effluents by providing:
• Maximum reduction of the final waste requiring disposal, minimizing transport and disposal costs.
• Maximum recovery of high-quality water suitable for reuse.
• Recovery of salts and other valuable resources present in industrial effluents.
• Full assurance of compliance with industrial wastewater discharge regulations.
CUSTOMIZED DESIGN
Each crystallizer is engineered to match the specific characteristics of the wastewater stream, ensuring maximum process efficiency while meeting the environmental and financial objectives established by the customer.
CAPACITY RATES
Our vacuum crystallizers can manage from 100 liters per day up to 60000 liters per day.
EFFLUENT COMPOSITION
Effective in the minimization of effluents with extreme high salinity levels.
AVAILABLE ENERGY
Our crystallizerss can operate with electrical and thermal energy to optimize OPEX and performance.
CONSTRUCTION MATERIALS
Available in stainles steel and corrosive resistant materials, such as super duplex, titanium, or sanicro 28
OUR WASTEWATER CRYSTALLIZERS MODELS
ELECTRICAL HEAT PUMP CRYSTALLIZERS
Technology: Heat pump (Freon R-513A)
Capacity (l/day): 250 to 3500
Electricity consumption per 1 m³ of distillate produced: 220 kWh/m³
Vacuum: ≈ 60 mbar
Evaporation temperature: ≈ 35 °C
Technology: Heat pump (Freon R-513A)
Capacity (l/day): 250 to 1000
Electricity consumption per 1 m³ of distillate produced: 270 kWh/m³
Vacuum: ≈ 60 mbar
Evaporation temperature: ≈ 35 °C
ELECTRICAL MECHANICAL VAPOR RECOMPRESSION (MVR) CRYSTALLIZERS
Technology: Mechanical Vapor Recompression (MVR) / Forced Circulation (FC)
Capacity (l/h): 600 to 2500
Electricity consumption per 1 m³ of distillate produced: 64 kWh/m³
Vacuum: ≈ 700 mbar
Evaporation temperature: ≈ 90 °C
THERMAL CRYSTALLIZERS
Technology: Evaporation with thermal energy
Capacity (l/day): 2000 to 20000
Electricity consumption per 1 m³ of distillate produced: 4,2 to 5 kWh/m³
Thermal energy for evaporation: Saturated steam or hot water
Thermal energy for condensation: Cooling water
Vacío: ≈ 200 mbar
Evaporation temperature: ≈ 60 °C
Technology: Evaporation with thermal energy
Capacity (l/day): 500 to 3000
Electricity consumption per 1 m³ of distillate produced: 2,7 to 7,4 kWh/m³
Thermal energy for evaporation: Saturated steam or hot water
Thermal energy for condensation: Cooling water
Vacuum: ≈ 200 mbar
Evaporation temperature: ≈ 60 °C
Technology: Evaporation with thermal energy
Capacity (l/day): 20000 to 100000
Electricity consumption per 1 m³ of distillate produced: 26 to 48 kWh/m³
Thermal energy for evaporation: Saturated steam or hot water
Thermal energy for condensation: Cooling water
Vacuum: ≈ 200 mbar
Evaporation temperature: ≈ 60 °C
Technology: Evaporation with thermal energy
Capacity (kg/day): 10000
Electricity consumption per 1 m³ of distillate produced: 5,5 kWh/m³
Thermal energy for evaporation: Saturated steam
Thermal energy for condensation: Cooling water
Vacuum: N/A
Evaporation temperature: ≈ 100 °C (Patm)
KEY TECHNOLOGY IN ZERO LIQUID DISCHARGE SYSTEMS
Vacuum crystallizers are a key technology in true Zero Liquid Discharge (ZLD) systems because they convert the final concentrated brine into solid crystals and recover the remaining water.
This minimizes liquid waste, significantly reduces disposal costs, and enables the recovery of valuable salts and other resources.
As the final stage of a ZLD process, they maximize water recovery while ensuring complete elimination of liquid effluent.